Automated assembly line is widely used in agriculture, transportation, trade, health care, services and family, it is responsible for raw material delivery of important equipment, it can maintain normal operation is the key to the stability of the delivery system can be directly affect the safety of the entire production line, production efficiency, due to the automated assembly line for a long time will be such and such a failure, so the daily maintenance is also very important. So how to deal with these problems when encountered? Remember the last time for you to introduce the automated assembly line equipment how to maintain? The following Hong I share with you the automated assembly line common failure analysis and elimination:
(A) automated assembly line in operation, there is a conveyor belt slipping reasons and kinds of solutions:
1, start too fast can also form slippery. At this time can be slow start. Such as the use of squirrel cage motor, can point twice before starting, can also effectively overcome the slippery phenomenon.
2, the conveyor belt load is too large, more than the capacity of the motor will also slip. At this time, the favorable side of the slip is to play a protective role for the motor. Otherwise, the motor will be burned out after a long time. But for the operation is a slip accident.
3, the initial tension is too small. Conveyor belt away from the roller at the tension is not enough to cause the conveyor belt slipping. This situation generally occurs at the start.
4, the friction between the drive roller and the conveyor belt is not enough to cause slippage. Its don't reason is mostly water on the conveyor belt or environmental humidity.
(B) assembly line equipment in the process of running, the solution of belt deflection:
1, adjust the position of the drive roller and the redirecting roller. The adjustment of driving roller and redirecting roller is an important part of belt deflection adjustment. Because a belt conveyor has at least 2 to 5 pulleys, the installation position of all the pulleys must be perpendicular to the center line of the length of the belt conveyor, if the deflection is too large, it is bound to run off. The adjustment method is similar to adjusting the roller set.
2、Installation of adjusting roller group: there are various types such as middle spindle type, four link type, vertical roller type, etc. Its principle is to use the blocking or rollers rotating in the horizontal plane direction, blocking or generating transverse thrust to make the belt automatically centered to adjust the belt deflection purpose. Generally in the assembly line equipment when the total length is shorter or assembly line equipment running in both directions when the use of this method is more reasonable, the reason is that the shorter assembly line equipment is easier to run off and is not easy to adjust.
3、Adjust the bearing roller group. Assembly line of the belt in the middle of the belt conveyor can be adjusted to adjust the position of the roller group deflection; in the manufacture of the roller group on both sides of the mounting holes are processed into long holes, in order to make adjustments. Specific method is the belt bias to which side, which side of the roller group toward the belt forward direction forward, or the other side of the back.